Hwashi IBC Cage Automatic Production Machine The Perfect Combination of Automation and Engineering
The Hwashi IBC Cage Automatic Production Machine represents the pinnacle of manufacturing innovation, combining advanced automation technology with precision engineering to deliver a complete solution for Intermediate Bulk Container (IBC) cage production.
This state-of-the-art system transforms raw materials into high-quality IBC cages through a fully integrated, automated process that ensures exceptional quality, maximum efficiency, and significant cost savings.
Experience the future of manufacturing with Hwashi's cutting-edge technology.
Advanced Features & Technology
Fully Automated Production Line
- Integrated system combining automatic welding, mesh unloading, bending, locking, hole making, and punching processes.
- Requires only 3-4 operators
- 24/7 continuous operation capability
- 80 cages per hour production rate
Precision Engineering
- Multiple welding heads operating simultaneously with CNC technology for exceptional accuracy and consistency.
- 6-7 welding heads for uniform results
- ±0.1mm dimensional accuracy
- 60 seconds per cage cycle time
AI-Powered Quality Assurance
- Intelligent defect detection system that identifies and corrects production anomalies in real-time.
- Automated parameter adjustment
- Real-time monitoring and analytics
- Consistent quality control
Production Capacity: 50sec/pc
Main weld Frame
Four sets of MF transformers are employed to regulate six sets of welding electrodes, ensuring optimal welding quality for each welding point. The bilateral piano-style welding technique expedites the welding process significantly. Each metallic grid mesh can be completed within one minute.
The design incorporates upper and lower air cylinders to guarantee a flat welding position. Additionally, the welding electrodes feature a screw design, enhancing durability with each use.
Six-Head IBC Frame Automatic Welding Machine
The welding power system is engineered with precision, featuring four sets of advanced MF DC power sources. This sophisticated design enables the simultaneous execution of welding at six different spots, showcasing a remarkable capacity for multitasking. Introducing a dual-layer fixture feeder enhances operational efficiency – while one fixture is actively engaged in the welding process, the other can seamlessly load materials, ensuring a continuous and streamlined workflow.
Flat Tube Mesh and Firm Welding Qualit
The welding apparatus seamlessly transforms tubes into a distinctive flat mesh configuration, ensuring welds of unparalleled strength and robust quality. The welding process is efficiently completed in approximately 60 seconds, underscoring both speed and precision in the fabrication of each flat mesh.
Vertical Double Station IBC Frame Bending Machine
The IBC cage frame dual-station bending machine undergoes comprehensive processing to guarantee not only high precision in bending but also stable operations and remarkable efficiency.
Bend the Flat Mesh into Square Shape
The bending machine expertly transforms the flat mesh into a precisely squared frame. Achieving the bending process in approximately 20-25 seconds highlights the machine's efficiency and rapid production capability.
Bending Beam
- CNC processed bending beam is used to ensure the bending angle.
- Each mold on the bending beam can be adjusted upward and downward for about 3mm to increase bending range.
- 120 degree mold design made each bending angle more smooth.
Bending Frame
The machine frame boasts a robust rectangle design, featuring thicker steel columns and a door-shaped cover panel, ensuring exceptional firmness and stability.
Hydraulic Pressure Station
Specifically designed for bending pallet tank meshes, the IBC bending machine expertly shapes them into rectangular frames with precise dimensions of (1200±5mm)*(1000±5mm). This hydraulic-powered station guarantees optimal bending performance.
IBC Cage Frame Locking Machine
The IBC cage frame locking machine is meticulously crafted as a cohesive unit, boasting exceptional precision in insertion, robust locking strength, and a seamless blend of stability and efficiency during operation.
Locking Efficiency and Quality
Adjustable Clinching Arm:
- Tailored to different IBC metallic cage designs, the adjustable clinching arm widens the machine's working range.
- The hydraulic and pneumatic design of the clinching arm enhances machine efficiency.
- The clinching arm is also engineered for the automatic joining of the two sides of the pipe.
Hydraulic Clinching Mold:
- Featuring a hydraulic system, the clinching mold creates tight clinching spots for the pipe, preventing the metallic cage from cracking.
Hydraulic Pressure Station:
- Equipped with an auto-sending device, the hydraulic pressure station ensures a smooth and efficient production process for metallic cages.
IBC Cage Frame Hole Making and Punching Machine
IBC cage frame hole making and punching machine is used to form the hole on the frame, so the complete frame can be fixed on the base frame.
Hole Making Efficiency and Quality
The hole making and punching machine is using hydraulic force. It will takes about 25-30sec to complete the complete process.
- Pressing heads with pressing mold
- Hydraulic station
- Punching head locating panel
Left-right, forward-backward adjustable loacing panel can make the punching position in a wider using range.
IBC Cage Base Frame Welding Machine
The base frame welding machine design adopts horizontal structure and 7 welding heads for completing the welding of base frame.The operator only need to load and unload the product. The machine will do the welding automatically.
Product Features:
- The design adopts horizontal structure and 7 welding heads for completing the welding of base frame. The operator only need to load.
- Welded pallet will be unload automatically. The machine will do the welding automatically.
- It adopts 3 sets of MF DC 250KVA power. The machine helps to increase product quality and production rate, lower the production cost.
- Solve the problem of unstable welding quality caused by manual work. Higher production rate and automation level.
| Product Name | IBC frame production line | Style | single row /double row |
| Max welding width | 1200mm | Max welding length | 4250mm |
| Brand | Hwashi | Colour | blue/yelllow/custom |
| Equipped Power | 350kVA/400kVA | Place of Product | Zhejiang Province,China |
| Voltage | 3p 380V | Material | Galvanized Pipe |
| Tickness of the pipe | 1-2mm | duty cylce | 20% |
| Diameter of the pipe | 14-20mm | Frequency | 50HZ/60HZ |
| pipe loading method | manual/2 labors | Cable size | ≥70mm3 |
| working capacity | 350-450(480-550) pcs/8 hours | air pipe size | G1 |
| labor demand | 2-3 labors | Water pipe size | G1 1/4 |
Product Features-Tank Sending System:
- This system is suitable for factories that separate the blowing machine workshop and the cage workshop.
- The test tanks are transported by the conveyor to the cage workshop. No human intervention required.
- Tank Sending System
- IBC Bended,Clinching and Punched Cage Placement Area
- Welded Pallet Stocking Area
- Auto Pallet Assemble Path
- Pallet Welding
- Rotating Cage and Pallet Assemble AreaSafe Passage
- Pallet Plate Stocking Area/ Auto Feeding
